Managing Hydrogen Risk in Battery‑Powered Forklifts

All electric forklifts with lead-acid batteries emit hydrogen. Stay safe and in compliance with fire code, OSHA regulations, and best practice standards with self-calibrating hydrogen detection monitors.

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Electric forklifts are standard infrastructure, and many locations do not have a plan to mitigate hydrogen in the event of a battery, charger or ventilation fault. Regulators, insurers and corporate EHS are steadily raising expectations for gas detection due to the ability to become explosive at 4%. The dangers with hydrogen your electric forklifts are emitting:

  • Odorless, colorless and easy to underestimate
  • Migrates upward and collects in ceiling pockets
  • Hydrogen can be detected before poisonous hydrogen sulfide is generated
  • Prone to set off false alarms in cross-sensitive gas detectors
  • Failure to comply with OHSA, NFPA and local compliance

Why H2Scan

  • Global leader in hydrogen sensing solutions
  • Monitoring solutions to numerous mission-critical sectors
  • Dozens of patents awarded for core technologies
  • Over one billion hours of field-proven service…and counting
  • Committed to emission reduction and responsible mineral sourcing
  • Hydrogen economy enabler and pioneer

What should you expect from your hydrogen area monitor?

  • High accuracy over the operating life of the product
  • Self-calibrating and maintenance-free solution that does not require periodic calibration
  • Compliant with codes and regulations, including NFPA and OSHA
  • Immunity to cross-contamination from other gases (no false readings)

Contact an Application Specialist


Why Use Hydrogen Sensors to Protect Your Assets?

  • Early detection of leaks: Hydrogen sensors provide real-time alerts enabling prompt action to hydrogen buildup.
  • Fire and explosion prevention: Monitoring hydrogen levels minimizes the risk of flammable gas accumulation, reducing the chance of catastrophic events.
  • Regulatory compliance: Hydrogen sensors aid in safety standards compliance, avoiding fines and potential for denied insurance claims in the event of a failure.
  • Equipment protection: Sensors safeguard critical infrastructure, such as battery rooms and transformers, from damage caused by undetected hydrogen build-up.
  • Improved workplace safety: Ensuring a safe environment for employees reduces the risk of injury and liability.
  • Cost savings: Avoiding damage or downtime lowers repair and replacement costs and minimizes operational disruptions.
  • Enhanced risk management: Hydrogen sensors provide a proactive approach to risk mitigation, improving safety and security protocols.
  • Industry-specific applications: Ideal for energy, manufacturing, and transportation sectors where hydrogen is frequently used or produced.
  • Reliable performance: Advanced hydrogen sensors offer high accuracy and durability in demanding environments.
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